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World-Class Foundry Engineering

Precision. Speed. Innovation. Our engineering team leverages cutting-edge tools to deliver optimal design outcomes—fast and accurate.

Production Overview

Robust Foundry Capabilities

With decades of experience, we provide precision casting solutions for heavy industrial applications.

Precision Casting

Our advanced techniques ensure high-quality castings with precise specifications and excellent finish.

Ongoing Expansion

Continuously expanding our capabilities to meet growing industrial demands and customer requirements.

Heavy Industrial Demand

Specializing in meeting the rigorous requirements of heavy industrial applications with reliable solutions.

Production Capacity & Expansion

15,000 TPA

Current Production Capacity

Our existing facility operates at 15,000 tonnes per annum, serving diverse industrial sectors with high-quality castings.

24,000 TPA

Planned Expansion Capacity

Unit-2 expansion will increase our capacity to 24,000 TPA with state-of-the-art high-pressure moulding and continuous mixing lines.

Expansion Features

  • High-pressure moulding technology
  • Continuous mixing lines
  • Enhanced automation systems

Outcomes

  • Increased production efficiency
  • Improved quality control
  • Reduced lead times

Core Foundry Processes

Moulding

Hand, machine (high-pressure), shell, jolt-squeeze, continuous lines

Core Making

No-bake (alkyd), CO2, shell cores, automated core boxes

Melting & Furnaces

Induction furnaces (1,000 kg × 2; 2,500 kg dual-track)

Weight Range

8 kg to 3,500 kg per casting

Sand Systems

Green sand with reclamation; Alkyd resin, CO2 sand, Shell sand, Alpha-set

Equipment

Continuous sand mixers (10 t/hr, 20 t/hr), ARPA moulding lines (300/450/900)

Quality & Standards

Compliance & Certification

Our products are compliant with BIS & ASTM standards for SG Iron & ADI, ensuring the highest quality for industrial applications.

BIS Standards ASTM Standards SG Iron ADI

Testing & Analysis

We employ rigorous testing procedures to ensure product quality at every stage of production.

  • In-process metallography
  • Chemical analysis
  • Mechanical testing
  • Dedicated QA lab for incoming materials and final inspection

Why Choose Shanthala Spherocast?

Proven Track Record

Established in 1986 with continuous capacity investments and industry expertise.

Flexible Manufacturing

From prototype to mass production, we adapt to your specific requirements.

Engineering Support

Comprehensive support for tooling, simulation, and metallurgical expertise.

Contact Production

Reach out to our production team for inquiries, quotations, or technical support.

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