Technical Specifications of Shanthala Spherocast
Shanthala Spherocast offers a comprehensive range of material grades and specifications to meet diverse application requirements. Their technical capabilities span various ductile iron grades, each optimized for specific performance characteristics.
| Grade Designation | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Typical Applications |
|---|---|---|---|---|
| GGG-40/SG 400/7 | 400 min | 250 min | 15 min | General purpose components Hydraulic parts |
| GGG-50/SG 500/7 | 500 min | 320 min | 7 min | Pressure vessels Pump housings |
| GGG-60/SG 600/3 | 600 min | 370 min | 3 min | Gears Crankshafts High-stress components |
| GGG-70/SG 700/2 | 700 min | 420 min | 2 min | Heavy-duty machinery Earth moving equipment |
| ADI 800 | 800 min | 500 min | 8 min | Wear-resistant components Gears |
| ADI 1000 | 1000 min | 700 min | 5 min | High-performance gears Structural components |
Technical Capabilities
Material Expertise
Specialized in a comprehensive range of ductile iron grades for diverse industrial requirements.
Performance Optimization
Each grade engineered for specific strength, durability, and elongation characteristics.
Industry Applications
Serving automotive, heavy machinery, hydraulics, and structural component sectors.
- Minimum component weight: 0.5 kg
- Maximum component weight: 3700kg(Casting weight)
- Optimal weight - kg
- Current annual capacity: 10,000 tons
- Planned expansion capacity: 24,000 tons
- Batch production capability: 50-5000 pieces
- Maximum casting dimensions – 2420X2360X600mm H (Weir mineral – Frame plate) - UMRC40032D21
- Minimum wall thickness: 3.5 mm
- Dimensional tolerance: ±0.2-0.5 mm
Future Developments in Technology
Shanthala Spherocast continues to invest in research and development to advance casting technology. Their forward-looking approach focuses on several key areas that will define the future.
- Enhanced sand reclamation systems that reuse 95% of molding sand
- Energy-efficient melting technologies reducing carbon footprint
- Waste heat recovery systems for improved energy efficiency
- Water conservation and treatment processes
Shanthala is actively developing more sustainable casting processes, including:
- High-silicon ductile iron for improved corrosion resistance
- Austempered ductile iron (ADI) with enhanced wear properties
- Specialized alloys for extreme temperature applications
- Lightweight ductile iron formulations for transportation applications
Research into next-generation casting materials includes:
- AI-powered predictive quality control systems
- Digital twin modeling for process optimization
- IoT-enabled production monitoring and traceability
- Automated inspection systems using machine vision
Embracing Industry 4.0 technologies through: